This DuraStar hood service manual (publication s09003, 2001) is the factory hood, grille, fenders and bumper service section for International 4200, 4300 and 4400 trucks. It covers descriptions and the removal and installation of the front-end body panels.
Official document details
| Brand | International Trucks (Navistar) |
| Model coverage | International 4200, 4300 and 4400 (DuraStar) |
| System / Group | Hood, Grille, Fenders and Bumper |
| Publication no. | s09003 |
| Year / Revision | 2001 |
| Pages | 40 |
| File size | 0.6 MB |
| Format | |
| Language | English |
What the DuraStar hood service manual covers
- Description — bumper, hood and splash panels
- Mud guards, grille and air intakes
- Fenders, fender extensions and hood seal
- Bumper removal and installation
- Hood and splash panel service
- Grille and air intake service
- Fender, valance and headlight service
- Torque chart
Publication s09003 covers the aerodynamic bumper, splash panels, mud guards, fender valance and halogen headlight service for the 4200, 4300 and 4400 series, and closes with a torque chart for hinge pins, splash-panel brackets and hood latches.
Applicable truck models
Coverage is the International 4200, 4300 and 4400 (DuraStar) medium-duty trucks. Verify body style and headlight type before ordering panels. See the International Trucks official website.
Who needs this DuraStar hood service manual
Collision shops, fleet technicians and owner-operators use this section to remove and refit hoods, grilles, fenders and bumpers after damage or for engine access. It is a professional reference.
Most panels tilt with the hood, so start by raising and supporting the hood before removing splash panels, mud guards or fender valances. Note how the headlight and clearance-light harnesses route so they reconnect cleanly, and keep the push-in fasteners and clips for reuse. The torque chart covers hinge pin bolts, splash-panel brackets, mud-guard bolts and hood latch hardware — tighten to spec so the aerodynamic front end stays aligned and rattle-free.
The full PDF is available in the DiagTechPro manuals library — a free account is required to download. Each listing shows the exact publication number so you can match the document to your VIN and build date before downloading.
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