This 70-page PDF is the official 2000 Mechanic Chung Tips guide (publication MT4007EN) for 4th Generation Controls on the 1000 and 2000 Product Families automatic transmissions. It provides field-level maintenance procedures, fluid specifications, transmission removal and installation instructions, and vehicle preparation checklists for technicians working on Allison-equipped trucks and buses.
Official 2000 Mechanic Chung Tips document details
| Brand | Allison Transmission |
| Model coverage | 1000 and 2000 Product Families |
| System / Group | 4th Generation Controls (automatic transmission) |
| Publication no. | MT4007EN |
| Year / Revision | December 2008 (Copyright 2009) |
| Pages | 70 |
| File size | 15.7 MB |
| Format | |
| Language | English |
Document table of contents
- Section I — Introduction
- Section II — Preventive Maintenance: periodic inspection, prognostics, transmission fluid level and check procedures, keeping fluid clean, fluid recommendations, fluid and filter change intervals and schedules, fluid contamination, fluid and filter change procedure, breather
- Section III — Removing Transmission: draining, disconnecting controls, uncoupling from driveline/engine/vehicle, removing flexplate adapter, removing output flange or yoke
- Section IV — Transmission Preparation: checking input components, installing output flange or yoke, installing PTO, installing fill tube and seal, checking plugs and openings
- Section V — Preparing Vehicle for Transmission Installation: engine-transmission adaptation requirements, checking flexplate drive assembly, chassis and driveline inspection, cooler/filter/lines, checking controls and throttle sensor linkage
- Section VI — Installing Transmission into Vehicle: handling, mounting to engine, installing mounting components, coupling to driveline, connecting PTO controls, parking brake control, cooler, controls, filling hydraulic system, installation checklist, road test and vehicle operation checklist
- Section VII — Customer Service: owner assistance, service literature
Applicable truck models
This manual applies to all vehicles equipped with Allison 1000 and 2000 Product Families transmissions using 4th Generation electronic controls. These transmissions are found across highway trucks, buses (pupil/transport, transit), emergency vehicles, motorhomes, and rugged-duty applications. The guide references companion publications including the Service Manual SM4006EN, Troubleshooting Manual TS3977EN, Principles of Operation PO4009EN, and the Allison DOC™ service tool User Guide GN3433EN. Approved fluids include TES 295 specifications, DEXRON®, and Castrol TranSynd™. Transmission dry weight is approximately 150 kg (330 lb). For additional product information, visit Allison Transmission’s official website.
Who needs this 2000 Mechanic Chung Tips manual
Fleet mechanics, independent transmission shops, and workshop owners servicing Allison-equipped commercial vehicles will use this guide for preventive maintenance scheduling, proper fluid and filter change intervals (including prognostics-based Schedule 3 for MY09+), PTO installation, output flange torque specs (108–136 N·m / 80–100 lb ft), and complete transmission removal and reinstallation procedures.
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