fault code 515 DTCs troubleshooting manual — Bulletin 4022254

This document is a fault code 515 DTCs troubleshooting file for the sensor supply 6 circuit on CM2250 engines. It explains the high-voltage or short-to-high-source fault affecting the 5-VDC supply to the fuel rail pressure sensor, including lamp action, derate effect, INSITE checks, ECM connector inspection, harness repair direction, calibration review, and clearing conditions.

Official fault code 515 DTCs document details

Brand Cummins
Model coverage ISB6.7 CM2250, ISC8.3 and ISL9 CM2250, ISX15 CM2250, ISX11.9 CM2250, QSL9 CM2250, QSB6.7 CM2250
System/Group ISB6.7 CM2250 (2010-12) / DTCs; Sensor Supply 6 Circuit
Publication no. 4022254 for ISB6.7 CM2250; associated bulletin numbers also include 4022257, 4022250, 2883445, 4022256, and 4022255
Year/Revision Last Modified: 11-Jun-2010 and 20-Jul-2010
Pages 8
File size 0.2 MB
Format PDF
Language English

Document table of contents

  • Overview
  • Circuit Description
  • Component Location
  • Fault Code: 515
  • Conditions for Running the Diagnostics
  • Conditions for Setting the Fault Codes
  • Action Taken When the Fault Code is Active
  • Conditions for Clearing the Fault Code
  • Shop Talk
  • Associated Procedures
  • Troubleshooting Steps
  • Guided Step 1 – Check the fault codes.
  • Guided Step 2 – Check the ECM.
  • Guided Step 3 – Check ECM calibration and clear fault codes.

Applicable truck models

The procedure applies to Cummins CM2250 engine families listed in the file, including ISB6.7 CM2250, ISC8.3 and ISL9 CM2250, ISX15 CM2250, ISX11.9 CM2250, QSL9 CM2250, and QSB6.7 CM2250. The fault concerns sensor supply 6, a dedicated 5 volt ECM supply for the fuel rail pressure sensor; the document states that high voltage can be caused by a short to battery voltage in the engine harness or connectors, or by a malfunctioning ECM. For manufacturer information, visit Cummins official website.

Who needs this fault code 515 DTCs manual

This manual is for diesel mechanics, fleet technicians, and workshop owners diagnosing an active or intermittent Sensor Supply 6 Circuit – Voltage Above Normal or Shorted to High Source fault. It is useful when checking INSITE fault status, ECM connector condition, engine harness damage, calibration revision, and fault clearing after repair.

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