This is the PayStar cab service manual, publication 0000002321 Revision 1, for International 5000i and 9000i conventionals. It covers cab description, operation and maintenance plus removal and installation of glass, doors, trim, seats and the cab air suspension system.
Official document details
| Brand | International Trucks (Navistar) |
| Model coverage | 5000i/9000i Conventional — PayStar 5500i/5600i/5900i, 9000 Series 9100i–9900ix |
| System / Group | 5000 Series (PayStar) / Cab Manual |
| Publication no. | 0000002321 |
| Year / Revision | Revision 1, June 2013 |
| Pages | 365 |
| File size | 9.6 MB |
| Format | |
| Language | English |
Inside the PayStar cab service manual
- Description and cab air suspension system
- Remove one- and two-piece encapsulated windshield
- Remove sunshade, sun visor and instrument panel
- Cab doors, hinges, trim and window regulators
- Cab air suspension height control valve
- Torque chart and special service tools
Published by Navistar in June 2013 as Revision 1, this section documents the conventional cab from description through detailed removal and installation. A summary of changes flags revised sunshade removal and installation procedures with corrected torque values and Loctite callouts. The body of the manual covers one- and two-piece encapsulated windshields, rear window glass and weather seal, hood seals, the ignition key switch cylinder and the instrument panel, along with floor mats, headliner, seats, the back panel and engine cover. Door work is extensive, spanning lower trim panels, courtesy lights, inner door panels and window regulators, doors and hinges, and inner door handles. The cab air suspension coverage details the height control valve, its linkage and shock absorbers, closing with a full torque chart and special service tool list.
Applicable truck models
Coverage includes PayStar 5500i, 5600i and 5900i and 9000 Series 9100i, 9200i, 9400i, 9900i and 9900ix, EPA 10 for US, Canada and Mexico. Fastener torques such as 45 Lbf-ft on shock absorber mounts are listed. Verify coverage against your VIN and build sheet on the International Trucks website.
Who needs the PayStar cab service manual
Cab and interior technicians use this manual to replace windshields, service doors and window regulators, and correctly set the cab air suspension height control valve on PayStar and 9000i conventionals.
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