This Volvo D16F turbocharger replacement manual is the official factory procedure. Official Volvo Trucks North America Service Bulletin, Group 255 “Turbocharger, Replacement — D16F” (1.2007, publication PV776-20176587). Step-by-step factory procedure for removing and installing the turbocharger on the Volvo D16F engine, with the special tools named before you start — not when you get stuck.
Document details
| Brand | Volvo Trucks North America |
| Model coverage | Volvo D16F engine |
| System / Group | Group 255 — turbocharger |
| Publication no. | PV776-20176587 |
| Year / Revision | 1.2007 |
| Pages | 21 |
| File size | 6.9 MB |
| Format | |
| Language | English |
Table of contents
- Special Tools — coolant drain hose 9996049, coolant extractor DBT2V700, turbocharger lifting tool 85108575
- Turbocharger, Replacement (operation 2551-03-02-02) — removal and installation with illustrations
- Safety prerequisites — parking brake, neutral, and the “General Safety Practices, Engine” rules from Service Information group 20
Applies to
Trucks powered by the Volvo D16F 16-litre engine. Illustrations are for reference and may differ slightly from the vehicle being serviced; key components are represented accurately. See also the official Volvo Trucks site.
Who needs this Volvo D16F turbocharger replacement manual
Engine technicians preparing to pull a D16 turbo, and workshop owners quoting the job — the factory procedure and tool list are the difference between a clean swap and a comeback. Following this Volvo D16F turbocharger replacement procedure step by step keeps the job predictable: the special tools are listed before you start, each stage is illustrated, and the torque-critical steps are called out.
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