International 3000 hydraulic ABS — Full Power Brake System

The International 3000 hydraulic ABS service manual (publication S04050) documents the Full Power Hydraulic ABS Brake System fitted to 3200, 4100, 4200, 4300, 4400, and RXT trucks. This 141-page manual, dated December 2006, covers safety precautions, general description, operation, service procedures, and diagnostics for the hydraulic anti-lock brake system. It is the factory reference for correctly diagnosing and repairing the Full Power Brakes system.

International 3000 hydraulic ABS document details

Brand International Trucks
Model coverage 3200, 4100, 4200, 4300, 4400, RXT
System / Group 3000 Series / Hydraulic ABS
Publication no. S04050
Year 12/20/2006
Pages 141
File size 1.9 MB
Format PDF
Language English

Document table of contents

  • Safety precautions: asbestos and non-asbestos fibers
  • General description: service brakes and Electronic Brakeforce Distribution
  • Anti-lock Braking System (ABS) and Automatic Traction Control (ATC)
  • Warning indicators and system layout
  • System components: master cylinder and reservoir, Hydraulic Compact Unit (HCU)
  • Electronic Control Unit (ECU), foundation brakes and wheel speed sensors
  • Operation: normal braking and antilock braking mode
  • Service, HCU reservoir, and diagnostics and troubleshooting

Applicable truck models covered

This service manual applies to 3000-series International trucks — models 3200, 4100, 4200, 4300, 4400, and RXT — built between August 2006 and March 2007 under unit codes 04085 and 04JNG. It describes the master cylinder and reservoir, the Hydraulic Compact Unit (HCU), the Electronic Control Unit (ECU), wheel speed sensors, Electronic Brakeforce Distribution, and Automatic Traction Control (ATC). Bleeding requires a regulated pressure source and new DOT 3 or DOT 4 brake fluid, and ECU replacement is programmed with the EZ-Tech tool and TOOLBOX diagnostic software. For product details, visit the official International Trucks site at International Trucks.

Who needs this International 3000 hydraulic ABS manual

Brake technicians and fleet workshops servicing these 3000-series trucks need the manual for correct HCU and master cylinder replacement, pressure bleeding, and ECU programming. Only individuals with factory training should work on the Full Power Brakes system. Warning indicators flag low brake fluid, half-system failure, and full-system failure when a sensor detects pressure below 1550 psi in the accumulators.

The complete PDF is available in the DiagTechPro manuals library, free account required to download.

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