This TerraStar cab manual is the 2003 International Trucks cab service manual, publication S160263, covering cab and body repair for TerraStar, DuraStar and 4100 through 4400 models. It is a factory service manual section that documents glass, door, trim, sun-visor and cab-mounting procedures step by step across all 317 pages.
Official document details
| Brand | International Trucks |
| Model coverage | 4100, 4200, 4300, 4400, DuraStar, TerraStar |
| System / Group | Cab and body service |
| Publication no. | S160263 |
| Revision | 04/10/2003 |
| Pages | 317 |
| File size | 3.8 MB |
| Format | |
| Language | English |
What the TerraStar cab manual covers
- Description, operation and maintenance of electric windshield wipers and the windshield washer
- Removing the one-piece encapsulated windshield and the rear window glass on vans and non-van bodies
- Hood seal, sun shade, sun visor and clip removal and installation
- Ignition switch and ignition switch cylinder service
- Instrument panel and headliner trim panel removal, including push-in fastener handling
- Front cab doors, rear crew-cab doors, cab door hinges and inner cab door handles
- Cab door trim panels for both manual and electric window and lock options
- Standard, extended and crew cab air-suspension mounting and cab-hinge torque charts
Applicable truck models listed
The extract confirms coverage of the standard, extended and crew cab on International 4100, 4200, 4300, 4400, DuraStar and the medium-duty TerraStar. It walks through window regulator handles, retaining clips and the eight push-in fasteners on each front cab door trim panel, and gives torque values in both lbf-ft and N.m for cab mounts, upper and lower door hinges and lock-pillar striker pins. For current model and VIN reference, see the official International Trucks website.
Who needs this TerraStar cab manual
Cab and body technicians reach for this TerraStar cab manual when replacing encapsulated windshields, rear glass, doors or interior trim on 2003-era International medium-duty trucks. It gives the exact removal sequence, fastener locations, suction-cup glass handling and torque specs a workshop needs to reassemble the cab without trim damage or wind noise.
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