SPN 164 FMI 15 — Rail Pressure Deviation Greater Than 200 Bar

SPN 164 FMI 15 is the Detroit DD Series diagnostic trouble code for rail pressure deviation greater than 200 bar while under load, and this page documents its official high-pressure fuel system troubleshooting sheet. This seven-page sheet is the most detailed rail-pressure diagnostic in the set, listing possible causes from external fuel leakage and pressure-limiting-valve leakage to fuel contamination, aeration and high-pressure pump failure, and it calls out service tools J-48876, J-48704 and J-48706 with DDDL 7.06 sp2 or higher.

SPN 164 FMI 15 document details

Brand Detroit
Model coverage DD Series — DD13, DD15, DD16
System / group DD Series (EPA 2007-Current) / DTCs
SPN 164
FMI 15
Fault Rail Pressure Deviation Greater Than 200 Bar While Under Load
Emissions / revision GHG14 — Copyright 2017
Pages 7
File size 0.3 MB
Format PDF
Language English

Document table of contents

  • Description, causes and service tools (J-48876, J-48704, J-48706)
  • Fuel level, contamination and external leak checks
  • Pressure Limiting Valve (PLV) open-count review
  • Automatic Fuel System Integrity Check (FSIC)
  • Bleed-off, idle-speed-balance and aerated-fuel tests
  • PLV flow test and low-pressure leak test

Troubleshooting steps summarised

The technician records fuel level and inspects for contamination and external leaks, then uses the diesel diagnostic tool to read pressure-limiting-valve open counts and run the Automatic Fuel System Integrity Check (FSIC). The log file is reviewed for rail-pressure bleed-off time, fuel-compensation pressure, idle-speed-balance values and aerated-fuel symptoms, leading to a PLV flow test, low-pressure leak test and injector-cap crank test. If the fault is still unresolved after the wiring is confirmed, the sheet directs the technician to contact the Detroit Customer Support Center at 800-445-1980.

Applicable truck models covered

It covers Detroit DD Series engines (DD13, DD15 and DD16) with GHG14 hardware and the three-filter high-pressure fuel system. For engine specifications and warranty coverage, refer to the official Demand Detroit service resources. These troubleshooting steps are cross-checked with the Detroit Diesel Diagnostic Link (DDDL) and the official Demand Detroit service resources.

Who needs this SPN 164 FMI 15 guide

Technicians investigating a check-engine lamp with a large rail-pressure deviation under load, aerated fuel, or a leaking pressure-limiting valve use this in-depth sheet before replacing high-pressure components.

The full PDF is available in the DiagTechPro manuals library; a free account is required to download the complete step-by-step document.

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